Available to hire
Mechanical Engineer with hands-on plant maintenance experience, specializing in preventive, corrective, and predictive maintenance. Strong capability in implementing maintenance strategies and working with SAP PM to improve compliance and equipment performance.
Experienced in CAPEX/OPEX planning, industrial machinery commissioning, troubleshooting, and reliability improvement (MTTR/MTBF). Proven record of reducing downtime and maintenance costs through RCA, KPI dashboards, reliability methodologies (TPM/RCM/FMEA), and continuous improvement initiatives.
Experience Level
Expert
Expert
Intermediate
Beginner
Beginner
Work Experience
Assistant Manager – Maintenance at Thal Packaging
January 1, 2025 - PresentLeading end-to-end industrial projects covering utilities and plant machinery commissioning, installation, and troubleshooting. Manages a technical team of 15 members and reduced plant downtime by 30% through structured preventive maintenance and RCA implementation. Achieved 14% reduction in maintenance cost by optimizing spare parts inventory, PM planning, and budget control. Oversees CAPEX and OPEX budgets and plans/executes end-to-end CAPEX projects. Implemented preventive maintenance end-to-end cycle in SAP PM for plant machinery and utilities. Secured 1st position in the company’s QCC event for locally fabricating a machine unit, saving Rs. 3.3 million vs import. Developed and implemented a maintenance KPI dashboard integrated with SAP PM data to monitor MTTR, MTBF, PM compliance, breakdown analysis, downtime trends, and maintenance cost performance. Implemented OEE and developed standardized Autonomous Maintenance procedures, improving OEE by 17% and strengthening equipment rel
Senior Executive – Maintenance
October 1, 2023 - December 31, 2024Created and implemented annual preventive maintenance plans for stationary equipment including heat exchangers, air compressors & dryers, pumps, gensets, chillers, and cooling towers. Implemented maintenance KPIs (MTTR, MTBF) and corrective strategies that improved MTBF by 15%. Conducted FMEA studies to identify critical equipment failures and reduce recurring breakdowns. Coordinated with OEMs for upgrades and modification projects on critical plant machinery to improve reliability and operational efficiency.
Trainee Engineer – Maintenance
April 1, 2022 - September 30, 2023Supported Kaizen initiatives to improve capacity utilization of circular weaving looms using brainstorming and QC tools (5-Why, fishbone), increasing looms productivity. Performed verification and reconciliation of spare parts inventory, maintenance histories, and technical documentation to support external maintenance audits. Supported and completed GMP compliance audits by ensuring equipment maintenance records, SOPs, calibration status, and preventive maintenance documentation met regulatory and quality requirements.
Education
B.E. Mechanical Engineering at NED University of Engineering & Technology, Karachi
January 1, 2016 - January 1, 2019Qualifications
Industry Experience
Manufacturing
Experience Level
Expert
Expert
Intermediate
Beginner
Beginner
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