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Hi, I’m Madhav Krishna Uppalapati. I’m a manufacturing and BIW process designer with over 10 years of hands-on experience in simulation, tooling, and prototyping. I’m known for a practical, flexible approach to solving problems and for taking an out-of-the-box mindset to improve manufacturing processes. I’ve studied and worked across Sweden and India, collaborating with cross-functional teams to deliver robust solutions.…Hi, I’m Madhav Krishna Uppalapati. I’m a manufacturing and BIW process designer with over 10 years of hands-on experience in simulation, tooling, and prototyping. I’m known for a practical, flexible approach to solving problems and for taking an out-of-the-box mindset to improve manufacturing processes. I’ve studied and worked across Sweden and India, collaborating with cross-functional teams to deliver robust solutions.

Madhav Krishna Uppalapati

3D Designer, 3D Modeler, Product Designer, +2

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Hi, I’m Madhav Krishna Uppalapati. I’m a manufacturing and BIW process designer with over 10 years of hands-on experience in simulation, tooling, and prototyping. I’m known for a practical, flexible approach to solving problems and for taking an out-of-the-box mindset to improve manufacturing processes. I’ve studied and worked across Sweden and India, collaborating with cross-functional teams to deliver robust solutions.…Hi, I’m Madhav Krishna Uppalapati. I’m a manufacturing and BIW process designer with over 10 years of hands-on experience in simulation, tooling, and prototyping. I’m known for a practical, flexible approach to solving problems and for taking an out-of-the-box mindset to improve manufacturing processes. I’ve studied and worked across Sweden and India, collaborating with cross-functional teams to deliver robust solutions.

Available to hire

Hi, I’m Madhav Krishna Uppalapati. I’m a manufacturing and BIW process designer with over 10 years of hands-on experience in simulation, tooling, and prototyping. I’m known for a practical, flexible approach to solving problems and for taking an out-of-the-box mindset to improve manufacturing processes. I’ve studied and worked across Sweden and India, collaborating with cross-functional teams to deliver robust solutions.

Skills

Experience Level

Expert

Expert

Expert

Expert

Intermediate

Language

Telugu

Fluent

Hindi

Fluent

English

Fluent

Swedish

Beginner

Work Experience

BIW Simulation, Manufacturing & Quality Process Instructions at Volvo Cars

April 1, 2023 - April 1, 2025

Part of the Upper Body BIW Process team; involved in process development, cycle time calculations, PFMEA, process layout and manufacturability evaluation; conducted virtual (simulation/VR) and physical validation using 3D-printed prototypes; supported plants with model year changes and maintained MPP structures in Teamcenter.

BIW Simulation, Manufacturing & Quality Process Instruction at TA TA Technologies Nordic AB

January 1, 2021 - January 1, 2023

BIW simulation, manufacturing & quality process instruction for Volvo Cars; supported Greenfield and Brownfield projects; performed simulation analysis, helped select tools and equipment; supported Ghent plant with offline programming and supplier data investigations; virtual manufacturing activities.

BIW Simulation, Manufacturing & Quality Process Instructions at Volvo Cars

January 1, 2018 - January 1, 2021

Part of the Upper Body team in ME; supported production feasibility assessments, virtual and physical prototyping; assisted with model year changes and equipment investigations; contributed to plant support in multiple regions.

Robot Simulation & Offline Programming at ABB Robotics

January 1, 2015 - January 1, 2015

Created robot simulation models based on customer CAD files and kinematics specs using IG/RIP, RobotCAD, DELMIA V5 and Process Simulate; verified models with ABB RCS; supported Volvo Cars’ robot integration projects.

Robot Simulation & Offline Programming at KMT Robotics

January 1, 2014 - January 1, 2014

Online/offline support and optimization of ABB robots in BMW waterjet cutting cells; improved robot programming efficiency and cell throughput.

Robotics & Manufacturing Engineer at Eberspächer Exhaust Technology Sweden AB

January 1, 2012 - January 1, 2014

Online programming of ABB IRC5 & Motoman XR C robots; designed and fabricated tooling for prototyping; supported manufacturing operations across the facility.

BIW Simulation & Offline Programming at Volvo Cars / LK N Industries Project

January 1, 2017 - January 1, 2017

Brownfield project toward Volvo Trucks; investigated introduction of new cab models into existing production line; cross-checked 3D layouts against point cloud data.

BIW Simulation, Manufacturing & Quality Process Instructions at Virtual Manufacturing Sweden AB (Volvo Cars)

January 1, 2018 - January 1, 2021

Part of the Product/Plant commodity team in the Manufacturing Department; involved in manufacturability evaluation in virtual (simulation/VR) and physical using 3D-printed prototypes; supported plants in Sweden, Belgium, and the US; evaluating upcoming products for manufacturability; responsible for OLP support, layout and equipment investigations; updating virtual plant data in real-time.

BIW Simulation, Manufacturing & Quality Process Instructions at Volvo Cars

January 1, 2021 - January 1, 2023

Part of the Upper Body process team; involved in production tooling and process validation across Greenfield and Brownfield projects; contributed to VR/virtual manufacturing investigations and physical prototyping.