Tool Design for Firewall on Bombardier Global 5000

The objective of this project was to develop complete 3D models and 2D drawings that ensure the tool’s proper functionality and the accurate control of firewall plane geometry. These deliverables are essential for maintaining manufacturing quality, ensuring precise datum control, and securing repeatability in the assembly process.

The project scope includes:
Generating FR01 (Final requirements vectors and surfaces) for the specified control details to establish reliable datum references for the tailcone manufacturing process.

Creating complete 3D models and 2D drawings for the jig details listed in the project, including the application of GD&T to control positioning and dimensional accuracy.

Assigning item numbers to each JIG detail part to improve traceability and configuration management within the tooling system.

Verifying the correct functionality of holders, clecos, and their respective locations within the jig to ensure proper assembly support and alignment on the production line.

Uploading all generated 3D models and 2D drawings to Enovia to maintain digital continuity and support future engineering changes.

Project Impact:
Completing these tasks ensured that the firewall jig meets all functional, dimensional, and quality requirements. It enhanced manufacturing reliability, reduce assembly risks, and provide accurate, controlled tooling data for continuous use on the production line.