I am a Product Design & Development Engineer with hands-on experience delivering end-to-end mechanical solutions across the full engineering lifecycle—from concept definition and system layout to detailed design, validation, and production readiness. I have a strong background in designing and optimizing steel and aluminum structural systems, achieving weight reduction and performance improvements through design refinement and FEA-supported verification. I collaborate cross-functionally with manufacturing and quality teams to deliver cost-effective, production-ready products within timelines, applying DFM/DFA principles and robust documentation.…

Mahmoud Mohamed Ismail

I am a Product Design & Development Engineer with hands-on experience delivering end-to-end mechanical solutions across the full engineering lifecycle—from concept definition and system layout to detailed design, validation, and production readiness. I have a strong background in designing and optimizing steel and aluminum structural systems, achieving weight reduction and performance improvements through design refinement and FEA-supported verification. I collaborate cross-functionally with manufacturing and quality teams to deliver cost-effective, production-ready products within timelines, applying DFM/DFA principles and robust documentation.…

Available to hire

I am a Product Design & Development Engineer with hands-on experience delivering end-to-end mechanical solutions across the full engineering lifecycle—from concept definition and system layout to detailed design, validation, and production readiness.

I have a strong background in designing and optimizing steel and aluminum structural systems, achieving weight reduction and performance improvements through design refinement and FEA-supported verification. I collaborate cross-functionally with manufacturing and quality teams to deliver cost-effective, production-ready products within timelines, applying DFM/DFA principles and robust documentation.

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Skills

Experience Level

Language

English
Fluent
Arabic
Fluent

Work Experience

R&D Mechanical Engineer at Acrow Egypt for formwork and scaffolding technology
August 1, 2024 - Present
Designed, developed, and optimized mechanical components and structural assemblies for load-critical applications using 3D CAD and detailed 2D manufacturing drawings. Engineered steel and aluminum structures with preliminary sizing, material selection, load paths, and welded joint considerations. Led redesigns of existing systems into specialized, performance-driven solutions tailored to end-user needs. Achieved a 56.4% mass reduction in aluminum structural systems while increasing load resistance by 16.7%. Delivered platforms with a 33.4% weight reduction and improved load-bearing capacity through structural optimization. Supported product development lifecycle from concept to validation, production readiness, and field deployment. Performed FEA-based structural verification to ensure safety margins under operational loads. Collaborated with manufacturing, quality, and R&D to ensure cost-effective, manufacturable designs. Maintained CAD documentation per internal standards and safety
R&D Mechanical Engineer at Rajamec Egypt
August 1, 2023 - August 1, 2024
Designed and developed gas heaters, ovens, and range hoods from concept to production using SolidWorks and AutoCAD. Managed prototyping, performance testing, and compliance verification for gas and thermal systems to meet safety and efficiency standards. Created Bills of Materials and technical documentation ensuring design accuracy and manufacturability. Implemented thermal design principles to improve product efficiency and safety.

Education

Bachelor of Mechanical Engineering at Suez Canal University
September 1, 2019 - July 1, 2023
Bachelor of Mechanical Engineering at Suez Canal University
September 1, 2019 - July 1, 2023

Qualifications

Microsoft Certified: Analyzing Data with Excel (Course 20779)
October 1, 2025 - February 10, 2026
Microsoft Certified: Analyzing Data with Power BI (PL-300T00-A)
October 1, 2025 - February 10, 2026
SolidWorks Professional Training
June 1, 2021 - February 10, 2026
Autodesk Fusion 360 Engineering Design
May 1, 2023 - February 10, 2026
Microsoft Certified: Analyzing Data with Excel
October 1, 2025 - February 10, 2026
Microsoft Certified: Analyzing Data with Power BI
October 1, 2025 - February 10, 2026
SolidWorks Professional Training
June 1, 2021 - February 10, 2026
Autodesk Fusion 360 Engineering Design
May 1, 2023 - February 10, 2026

Industry Experience

Manufacturing, Energy & Utilities, Computers & Electronics, Professional Services, Other, Non-Profit Organization, Education, Real Estate & Construction

Skills

Experience Level