Mechanical Design Engineer specializing in product development, robotics, industrial automation, and advanced manufacturing. Experienced in mechanical design, mechatronics integration, and multidisciplinary R&D projects—delivering production-ready drawings, prototypes, and complex manufacturing-ready systems with strong GD&T, DFM/DFA, and sheet-metal/welding expertise. Skilled in project lifecycle management, hands-on prototyping and fabrication/assembly, and cross-functional collaboration. Strong communicator and mentor who standardizes workflows and improves design accuracy through SolidWorks PDM and structured design documentation.

Muhammad Saad Helmy

Mechanical Design Engineer specializing in product development, robotics, industrial automation, and advanced manufacturing. Experienced in mechanical design, mechatronics integration, and multidisciplinary R&D projects—delivering production-ready drawings, prototypes, and complex manufacturing-ready systems with strong GD&T, DFM/DFA, and sheet-metal/welding expertise. Skilled in project lifecycle management, hands-on prototyping and fabrication/assembly, and cross-functional collaboration. Strong communicator and mentor who standardizes workflows and improves design accuracy through SolidWorks PDM and structured design documentation.

Available to hire

Mechanical Design Engineer specializing in product development, robotics, industrial automation, and advanced manufacturing. Experienced in mechanical design, mechatronics integration, and multidisciplinary R&D projects—delivering production-ready drawings, prototypes, and complex manufacturing-ready systems with strong GD&T, DFM/DFA, and sheet-metal/welding expertise.

Skilled in project lifecycle management, hands-on prototyping and fabrication/assembly, and cross-functional collaboration. Strong communicator and mentor who standardizes workflows and improves design accuracy through SolidWorks PDM and structured design documentation.

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Language

Arabic
Fluent
English
Advanced

Work Experience

Mechanical Design Engineer at ARIA Technologies (a Pulse by Solutions subsidiary)
March 1, 2026 - Present
Created production-ready CNC and assembly drawings with precise tolerances, GD&T, and manufacturing notes. Designed sheet metal, welding, and machined sub-assemblies for linear robots across multiple configurations. Developed camera mounting systems for blade assembly inspection lines at P&G. Standardized revision-controlled workflows using SolidWorks PDM to support team collaboration. Supported prototype assembly and iterative design refinements with manufacturing technicians. Mentored junior interns on mechanical design tasks and project workflow.
R&D Mechanical Design Engineer at AQ M AAR
January 1, 2025 - December 31, 2025
Designed and fabricated mechanical structures using SolidWorks and ANSYS, ensuring compliance with industry standards and integrating DFM/DFA practices with revision-controlled documentation. Led design-to-manufacturing workflow by preparing 3D models, drawings, BOMs, and coordinating with vendors. Improved cross-team collaboration and reduced design errors by creating a standardized Mechanical Design Collaboration manual. Developed and manufactured deployable antenna CubeSat dispenser MGSE for testing and integration. Conducted trade-off studies and design optimizations balancing performance, mass, and cost under mission-level reliability requirements. Coordinated with multidisciplinary teams (mission analysis and embedded systems) for system-level reliability.
Laboratory Engineer (Military Service) at Technological Military College
November 1, 2023 - December 31, 2024
Assisted students with course work in programming, material selection, PLC basics, and 3D CAD. Guided development of a landmine robot contributing to mechanical design for a graduation project. Designed enclosures and chassis for multiple electronic projects.
Mechanical Design Engineer at ICS - Industrial Creative Solutions
February 1, 2022 - October 31, 2022
Designed and manufactured an improved Elbow Power Flanging Machine and a Smart Curtain Enclosure. Applied design modifications to existing products, including plastic injection molds and construction elements. Prepared complete technical drawings, manufacturing files, and Bills of Materials for CNC machining. Coordinated with vendors to source components and deliver cost-effective solutions.

Education

Bachelor’s Degree in Mechatronics Technology at Korean Egyptian Faculty for Industry and Energy Technology (ABEEK Accredited)
September 1, 2019 - July 1, 2023

Qualifications

Add your qualifications or awards here.

Industry Experience

Manufacturing, Education, Healthcare, Computers & Electronics, Government

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