Available to hire
I am Mahmoud Mohamed Ali Hatab, an aerospace engineer with a strong leadership background and a solid foundation in mechanical and composite engineering. I thrive in challenging, collaborative environments and enjoy turning ideas into reliable, manufacturable solutions.
I am focused on aircraft component design, optimizing manufacturing processes including composite material integration, and upholding safety and quality standards. I am committed to continuous learning and to driving innovation within advanced aerospace environments.
Experience Level
Expert
Expert
Expert
Expert
Expert
Intermediate
Language
Arabic
Fluent
English
Intermediate
Work Experience
Mechanical Design and Manufacturing Member at UDC Lab - Cairo University Composites Team
June 30, 2025 - October 9, 2025Participated in the conceptual design and development of mechanical components; streamlined manufacturing processes to improve composite part production; developed precise 3D models and technical drawings; contributed to material selection and advanced manufacturing methods for composite applications; supported prototype testing and performance evaluation.
Mechanical Design and Manufacturing Member at UDC Lab - Cairo University Composites Team
June 30, 2025 - October 9, 2025Participated in conceptual design and development of mechanical components, ensured alignment with project requirements and technical standards; streamlined manufacturing processes for composite part production; developed precise 3D models and technical drawings using CAD; assisted in material selection and recommended advanced manufacturing methods for composite applications; supported prototype testing and performance evaluation to identify design enhancements and ensure reliability.
Distributed Propulsion UAV Designer at UDC Lab - Cairo University
January 1, 2025 - October 9, 2025Designed and developed a Distributed Propulsion Vertical Take-Off and Landing (DP VTOL) UAV to explore efficient propulsion distribution and vertical flight capabilities.
Gas Turbine Laboratory Graduation Project at Gas Turbine Laboratory
January 1, 2025 - October 9, 2025Gained practical experience in operation and maintenance of a gas turbine, including startup procedures, performance monitoring, and troubleshooting; performed CFD analysis for compressor and turbine stages; analyzed blade aerodynamics and performance for optimization.
AIAA | Design-Build-Fly at UDC Lab - Cairo University
January 1, 2025 - October 9, 2025Contributed to conceptualization, design, and development of Prototype 1; utilized CAD, structural analysis, and composite fabrication to advance the UAV project; participated in flight testing and data analysis; supported manufacturing and assembly of components including foam-core wing and carbon fiber skins.
UAV Project Team Lead at ICMTC UAVC | Military Technical College
August 1, 2024 - October 9, 2025Managed a talented UAV team, ensured effective communication and collaboration; conducted structural analyses and simulations to guarantee UAV integrity and performance; selected materials and conducted tests to validate design choices.
Team Lead at ICMTC UAVC | Military Technical College
August 1, 2024 - October 9, 2025Managed a talented team, ensured effective communication and collaboration; conducted structural analyses and simulations to ensure UAV integrity and performance; selected materials and conducted tests to validate design choices.
Mechanical Power Training at Misr Spinning and Weaving Company
July 29, 2024 - October 9, 2025Monitored and operated thermodynamic systems including boilers and turbines; performed thermodynamic analyses and optimization of steam power cycles; gained hands-on experience with heat transfer, energy conversion, and system diagnostics; collaborated with engineers to apply thermodynamic principles.
Mechanical Power Training at Misr Spinning and Weaving Company
July 29, 2024 - October 9, 2025Monitored and operated thermodynamic systems including boilers and turbines; gained hands-on experience in thermodynamics, heat exchange, energy conversion, and system diagnostics; conducted thermodynamic analysis and optimization of steam power cycles to improve efficiency; collaborated with engineers to apply thermodynamic principles and best practices.
CFD, FEA Analysis over Wing at Aerospace Department | Cairo University
July 1, 2024 - October 9, 2025Created and refined 3D models and computational meshes; performed CFD simulations to analyze pressure, velocity, lift and drag; conducted finite element analyses to assess structural integrity under loading; documented results and recommendations for design improvements.
AIAA | Design-Build-Fly at UDC Lab - Cairo University
January 1, 2024 - October 9, 2025Contributed to conceptualization, design, and development of Prototype 1; utilized CAD, structural analysis, and composite fabrication to advance the UAV project; participated in flight testing and data analysis; supported manufacturing and assembly of components including foam-core wing and carbon fiber skins.
Distributed Propulsion (DP VTOL) UAV Designer at UDC Lab - Cairo University
January 1, 2024 - PresentDesigned and developed a DP VTOL UAV to explore efficient propulsion distribution and vertical take-off and landing capabilities; contributed to propulsion layout, integration, and iterative design optimizations.
AIAA Design-Build-Fly Project Member at UDC Lab - Cairo University
December 31, 2023 - October 9, 2025Contributed to the conceptualization, design, and development of Prototype 1; designed foam-core wing with carbon fiber, landing gear with carbon fiber and Soric; reinforced tail and control surfaces with fiberglass and Kevlar; conducted fabrication, assembly, and flight testing.
Flying Wing Project at UDC Lab - Cairo University
October 30, 2023 - October 9, 2025Developed a flying wing project emphasizing safety, aerodynamics, and structural integrity; applied composite fabrication techniques to achieve lightweight yet rigid structures; conducted flight testing and evaluated performance.
Production Manager at AL-KHALIFA PLAST INDUSTRY FOR CLEAR BAGS
October 1, 2023 - October 9, 2025Production Operations Management: Daily coordination of activities within the factory to ensure operations run smoothly and production schedules are adhered to; Quality Assurance: Implement and monitor quality control procedures to maintain high standards of product quality and regulatory compliance.
Production Manager at AL-KHALIFA PLAST INDUSTRY FOR CLEAR BAGS
October 1, 2023 - October 9, 2025Directed daily factory operations to ensure smooth production and adherence to schedules; implemented and monitored quality control procedures to maintain product quality and regulatory compliance.
AIAA | Design-Build-Fly at UDC Lab - Cairo University
January 1, 2023 - October 9, 2025Contributed to conceptualization, design, and development of Prototype 1; utilized CAD, structural analysis, and composite fabrication to advance the UAV project; participated in flight testing and data analysis; supported manufacturing and assembly of components including foam-core wing and carbon fiber skins.
Production Manager at AL-KHALIFA PLAST INDUSTRY FOR CLEAR BAGS
October 1, 2022 - October 9, 2025Production Operations Management: Daily coordination of activities within the factory to ensure operations run smoothly and production schedules are adhered to; Quality Assurance: Implement and monitor quality control procedures to maintain high standards of product quality and regulatory compliance.
Production Manager at AL-KHALIFA PLAST INDUSTRY FOR CLEAR BAGS
October 1, 2022 - October 9, 2025Directed daily factory operations to ensure smooth production and adherence to schedules; implemented and monitored quality control procedures to maintain product quality and regulatory compliance.
Education
Bachelor's degree in Aerospace Engineering at Cairo University
January 11, 2030 - January 1, 2025Master’s Degree in Aeronautical Engineering at Politecnico di Milano
January 1, 2025 - October 9, 2025Bachelor's degree in Aerospace Engineering at Cairo University
January 11, 2030 - January 1, 2025Master’s Degree in Aeronautical Engineering at Politecnico di Milano
January 1, 2025 - October 9, 2025Qualifications
Best Design Award at ICMTC UAV Competition
January 11, 2030 - October 9, 2025Best Design Award at ICMTC UAV Competition
January 11, 2030 - October 9, 2025Industry Experience
Manufacturing, Education, Professional Services, Government, Other, Media & Entertainment
Experience Level
Expert
Expert
Expert
Expert
Expert
Intermediate
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