Derek R. Sammons

Led design and layout of satellite manufacturing facilities, including ISO 8-compliant cleanrooms and specialized testing chambers (EMI, RF, solar array, thermal vacuum), ensuring contamination control and operational efficiency for high-precision aerospace production. Aggregated cross-department engineering requirements (SOW) from multiple teams to develop detailed assembly/test specifications and facility construction documentation. Researched, selected, and implemented engineering solutions for storage, material movement, and assembly processes, optimizing workflow and compliance with aerospace industry standards. Managed data and fabrication of custom production tools/storage systems to enhance assembly line operations, reduce bottlenecks, and support scalable satellite manufacturing. Collaborated with management, engineering firms, and vendors to create commercial documentation and integrate equipment for seamless facility integration. Collaborated with management, engineering fir

Designed custom production tools, storage systems, and 3D layouts for inventory/conveyor setups based on assembly line SOW requirements, improving parts delivery efficiency and traffic flow. Developed and implemented plant layout changes, including upgraded equipment proposals, prototype 3D printing for machining/conveyors, and process optimizations for high-volume production. Provided design recommendations, secured approvals, and drove manufacturing/layout modifications to enhance productivity and reduce costs in engine assembly environments.

Designed custom stainless-steel products — with budgets ranging from $200K to $5M — for residential, medical, industrial, and commercial clients using Solid Edge. Duties included assessing client needs, preparing design recommendations, presenting designs for approval, developing production drawings and material needs, and supervising fabrication and production processes.