Engineer. Product Designer. Advanced Materials Innovator. I am an Automotive Engineer turned Product Design specialist with a foundation in advanced materials engineering and a Distinction-level M.A. in Product Design Innovation from Coventry University, UK. My work sits at the intersection of deep-tech, scalable manufacturing, and commercially viable product development. I previously led graphene-based material development at Terracarb Pvt. Ltd., where I helped translate patented nanotechnology into market-ready product lines. Working across R&D, manufacturing, and business strategy, I contributed to scaling advanced conductive materials into high-value commercial applications, collaborating with OEMs and research institutions to move concepts from laboratory validation to industrial adoption. My background spans automotive engineering, electric mobility systems, battery integration, motorsport aerodynamics, and composite materials. I have worked on high-performance engineering environments including Formula Student and advanced propulsion projects, which refined my systems thinking and performance-driven design approach. What distinguishes me is my ability to bridge technical depth with design clarity. I do not simply develop products; I build business cases around them. I understand materials at the molecular level, yet I design with manufacturability, user experience, lifecycle impact, and commercial scalability in mind. My approach integrates engineering rigour, strategic foresight, and sustainable innovation. Today, I work with organisations seeking to transform complex technologies into refined, market-ready solutions, whether in advanced materials, sustainable product systems, mobility, or performance-led engineering.

Aadil Rehaan

Engineer. Product Designer. Advanced Materials Innovator. I am an Automotive Engineer turned Product Design specialist with a foundation in advanced materials engineering and a Distinction-level M.A. in Product Design Innovation from Coventry University, UK. My work sits at the intersection of deep-tech, scalable manufacturing, and commercially viable product development. I previously led graphene-based material development at Terracarb Pvt. Ltd., where I helped translate patented nanotechnology into market-ready product lines. Working across R&D, manufacturing, and business strategy, I contributed to scaling advanced conductive materials into high-value commercial applications, collaborating with OEMs and research institutions to move concepts from laboratory validation to industrial adoption. My background spans automotive engineering, electric mobility systems, battery integration, motorsport aerodynamics, and composite materials. I have worked on high-performance engineering environments including Formula Student and advanced propulsion projects, which refined my systems thinking and performance-driven design approach. What distinguishes me is my ability to bridge technical depth with design clarity. I do not simply develop products; I build business cases around them. I understand materials at the molecular level, yet I design with manufacturability, user experience, lifecycle impact, and commercial scalability in mind. My approach integrates engineering rigour, strategic foresight, and sustainable innovation. Today, I work with organisations seeking to transform complex technologies into refined, market-ready solutions, whether in advanced materials, sustainable product systems, mobility, or performance-led engineering.

Available to hire

Engineer. Product Designer. Advanced Materials Innovator.

I am an Automotive Engineer turned Product Design specialist with a foundation in advanced materials engineering and a Distinction-level M.A. in Product Design Innovation from Coventry University, UK. My work sits at the intersection of deep-tech, scalable manufacturing, and commercially viable product development.

I previously led graphene-based material development at Terracarb Pvt. Ltd., where I helped translate patented nanotechnology into market-ready product lines. Working across R&D, manufacturing, and business strategy, I contributed to scaling advanced conductive materials into high-value commercial applications, collaborating with OEMs and research institutions to move concepts from laboratory validation to industrial adoption.

My background spans automotive engineering, electric mobility systems, battery integration, motorsport aerodynamics, and composite materials. I have worked on high-performance engineering environments including Formula Student and advanced propulsion projects, which refined my systems thinking and performance-driven design approach.

What distinguishes me is my ability to bridge technical depth with design clarity. I do not simply develop products; I build business cases around them. I understand materials at the molecular level, yet I design with manufacturability, user experience, lifecycle impact, and commercial scalability in mind. My approach integrates engineering rigour, strategic foresight, and sustainable innovation.

Today, I work with organisations seeking to transform complex technologies into refined, market-ready solutions, whether in advanced materials, sustainable product systems, mobility, or performance-led engineering.

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Language

English
Advanced

Work Experience

Project Lead at Terra Carb Pvt Ltd
August 1, 2022 - August 1, 2024
Led the blank-sheet development of novel material-enabled product systems across automotive, agritech, and industrial applications; managed full development cycle from concept to feasibility, validation and scale-up, delivering robust and manufacturable solutions with clear commercial viability.
Cell Development Engineer at Cellex Battery Systems
March 1, 2022 - August 1, 2022
Supported design updates and validation activities for Lithium Iron Phosphate (LFP) battery enclosures; coordinated crash, vibration and thermal testing to UNECE 100 and internal requirements; ensured accuracy of samples, drawings, and specifications prior to test submission.
Principal Designer at KIGEN
November 1, 2022 - February 1, 2024
Established an independent design forum delivering industrial design concepts and manufacturable product solutions across transportation, consumer and institutional projects; created CAD sketches, models and prototypes; led end-to-end design, verification and manufacturing readiness.
Manufacturing Intern at Jayem Automotive
July 1, 2020 - January 1, 2021
Supported chassis and body component development for prototype and low-volume builds; performed CAD updates, tolerances checks, GD&T reviews to ensure accurate fit and assembly readiness; resolved early build issues and coordinated with senior engineers.
R&D Engineer - Graphene-Infused Carbon-Fiber Composites at Terra Carb Product
May 1, 2023 - July 1, 2024
Initiated and led graphene-infused carbon-fiber composite development; literature review, plan material architecture and resin infusion strategies; lead prototype manufacture and DFMA-aligned documentation; achieved 14% higher tensile strength and 30% higher stiffness vs conventional carbon weave; moved to industrial pilot with UAV manufacturers.
R&D Engineer - Graphene Conductive Inks (Automotive Electronics) at Graphene Conductive Inks - Automotive Electronics
March 1, 2023 - August 1, 2024
Led technical development of graphene-based conductive inks; formulated and validated ink recipes; planned material architecture with resin infusion strategies; produced prototypes and validated with AST M-aligned testing; delivered 5B scratch adhesion, 42 mΩ/sq conductivity and significant cost reduction vs metal-based inks; prepared for pilot production.
Team Member - Monaco Energy Boat Challenge at Team Sea Sakthi Monaco Energy Boat Challenge
April 1, 2022 - August 1, 2022
Multidisciplinary team member designing solar-powered hull; integrated hull, battery pack, cooling and drive-train components; produced structural design documentation and tested prototypes.

Education

M.A. Product Design Innovation (Distinction) at Coventry University
January 1, 2024 - January 1, 2025
B.E. Automotive Engineering (First Class) at Kumaraguru College of Technology
January 1, 2018 - January 1, 2022
Cambridge IGCSE / AS Level, English - IELTS 7.5 (CEFR C1) at KSIRS International School
January 1, 2014 - January 1, 2018

Qualifications

Add your qualifications or awards here.

Industry Experience

Manufacturing, Computers & Electronics, Media & Entertainment, Education, Professional Services