Created 2D/3D CAD models and technical drawings for structural components and assemblies using AutoCAD, SolidWorks, and Siemens NX. Performed FEA and stress simulations in Ansys Workbench to validate structural integrity and optimize designs. Conducted tolerance stack-up analysis and GD&T validation (ASME Y14.5) to ensure manufacturability. Supported rapid prototyping via 3D printing and CNC machining; managed ECN/ECR, BOMs, and PLM documentation; collaborated with R&D and manufacturing teams on material selection and design for manufacturability.

R&D Engineer (EV Start-up) at Matter Motor Works Pvt. Ltd.

August 1, 2022 - November 1, 2023

Designed and optimized 3D CAD models using PTC Creo and Siemens NX. Performed structural analysis, tolerance stack-up, and simulation-driven validation with DFMEA, DVP&R, and Six Sigma techniques. Applied GD&T and clearance/fit analysis to ensure manufacturability and dimensional accuracy. Created and managed ECNs/ECRs, BOMs, and subsystem documentation; supported homologation builds for powertrain, suspension, and braking systems; conducted structural integrity testing at NATRAX, Dynamo, and MAGTROL facilities.

Quality Control Engineer at A.M. Designs Pvt. Ltd.

October 1, 2021 - July 1, 2022

Performed quality inspections (Visual, FAI, In-line) and dimensional verification using CMM reports and GD&T for aerospace clients (Boeing, Rafael, ISRO). Implemented PFMEA, 5S, and Six Sigma to improve process stability and safety. Developed and optimized NC programs (MasterCAM) to reduce machining cycle times while maintaining accuracy. Maintained ISO9001, ISO14001, ISO45001, and AS9100D compliance for audits.

Quality Control Intern at Jay Gatral Engineering

January 1, 2021 - October 1, 2021

Conducted first article and in-process inspections with emphasis on GD&T accuracy and tolerance compliance. Supported continuous improvement initiatives through 5S and JIT; assisted in modifying NC programs to enhance CNC precision and reduce production errors.