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I am a versatile controls and embedded software engineer with over four years of experience in industrial automation, embedded systems, and automotive software development. I have delivered reliable and real-time solutions across powertrain, manufacturing, and energy domains and take pride in developing, debugging, and optimizing control logic and embedded software. My expertise includes PLC programming, embedded communication protocols, AUTOSAR architecture, SCADA systems, and real-time operating systems. Throughout my career, I have collaborated with cross-functional teams to ensure the integration, safety, and performance of complex automotive and industrial programs. I am committed to continuous learning and technology adoption, particularly focusing on safety, efficiency, and long-term maintainability in embedded control engineering and automation systems.…I am a versatile controls and embedded software engineer with over four years of experience in industrial automation, embedded systems, and automotive software development. I have delivered reliable and real-time solutions across powertrain, manufacturing, and energy domains and take pride in developing, debugging, and optimizing control logic and embedded software. My expertise includes PLC programming, embedded communication protocols, AUTOSAR architecture, SCADA systems, and real-time operating systems. Throughout my career, I have collaborated with cross-functional teams to ensure the integration, safety, and performance of complex automotive and industrial programs. I am committed to continuous learning and technology adoption, particularly focusing on safety, efficiency, and long-term maintainability in embedded control engineering and automation systems.

Sai Kumar P

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I am a versatile controls and embedded software engineer with over four years of experience in industrial automation, embedded systems, and automotive software development. I have delivered reliable and real-time solutions across powertrain, manufacturing, and energy domains and take pride in developing, debugging, and optimizing control logic and embedded software. My expertise includes PLC programming, embedded communication protocols, AUTOSAR architecture, SCADA systems, and real-time operating systems. Throughout my career, I have collaborated with cross-functional teams to ensure the integration, safety, and performance of complex automotive and industrial programs. I am committed to continuous learning and technology adoption, particularly focusing on safety, efficiency, and long-term maintainability in embedded control engineering and automation systems.…I am a versatile controls and embedded software engineer with over four years of experience in industrial automation, embedded systems, and automotive software development. I have delivered reliable and real-time solutions across powertrain, manufacturing, and energy domains and take pride in developing, debugging, and optimizing control logic and embedded software. My expertise includes PLC programming, embedded communication protocols, AUTOSAR architecture, SCADA systems, and real-time operating systems. Throughout my career, I have collaborated with cross-functional teams to ensure the integration, safety, and performance of complex automotive and industrial programs. I am committed to continuous learning and technology adoption, particularly focusing on safety, efficiency, and long-term maintainability in embedded control engineering and automation systems.

Available to hire

I am a versatile controls and embedded software engineer with over four years of experience in industrial automation, embedded systems, and automotive software development. I have delivered reliable and real-time solutions across powertrain, manufacturing, and energy domains and take pride in developing, debugging, and optimizing control logic and embedded software. My expertise includes PLC programming, embedded communication protocols, AUTOSAR architecture, SCADA systems, and real-time operating systems.

Throughout my career, I have collaborated with cross-functional teams to ensure the integration, safety, and performance of complex automotive and industrial programs. I am committed to continuous learning and technology adoption, particularly focusing on safety, efficiency, and long-term maintainability in embedded control engineering and automation systems.

Skills

Experience Level

Expert

Expert

Expert

Expert

Work Experience

System Engineer at Paccar

May 1, 2023 - Present

Designed and implemented control strategies for automotive Body Control Modules (BCMs) and industrial automation systems using structured text and ladder logic, ensuring robust and fail-safe operation in vehicles and test cells. Developed embedded software for vehicle subsystems focusing on diagnostics, safety, and CAN communication. Programmed and commissioned control systems using Siemens S7-1500 PLCs and Allen-Bradley platforms, integrated control networks using CAN, LIN, FlexRay, PROFINET, and EtherNet/IP. Led functional safety analysis and implemented real-time diagnostic routines following ISO 26262. Developed SCADA/HMI systems for process visibility and fault visualization, executed SIL and HIL testing, applied cybersecurity measures, and supported testing phases including EOL, FAT, and SAT. Contributed to ASPICE audits and integrated AI-based vision systems for manufacturing quality monitoring.

System Engineer at Unical Systems

August 31, 2021 - August 8, 2025

Designed and implemented embedded control software for BCM, EPAS, airbag ECUs, and chassis systems ensuring ISO 26262 ASIL-B/D compliance. Developed AUTOSAR-based modules, validated diagnostics using CANalyzer and CAPL scripting, and built control strategies in MATLAB/Simulink with auto-code generation for MIL, SIL, and HIL validation. Performed in-depth debugging, managed design control artifacts supporting ASPICE audits, and developed Python automation tools for ECU validation and diagnostic testing. Collaborated cross-functionally to define fault monitoring and fail-safe logic, applying Agile methodologies for version control and delivery. Provided technical support during vehicle bring-up and ECU flash campaigns.

Software Engineer at ZF Systems

September 30, 2020 - August 8, 2025

Developed embedded control software and auto-generated code for automotive and industrial platforms using MATLAB/Simulink and Embedded C. Programmed PLCs with Siemens TIA Portal and Rockwell Studio 5000 for discrete and continuous processes, integrating ECUs and PLCs with PROFINET and EtherNet/IP networks. Executed SIL and HIL testing to validate control algorithms and fault handling. Built hardware drivers and validated diagnostics using CANalyzer and CAPL scripting. Developed Python automation tools to accelerate testing, defined embedded system architectures, authored software requirements with traceability, and conducted FMEA and root cause diagnostics. Led factory and site acceptance testing for various applications and applied ASPICE-aligned processes using Agile tools.