I'm Sebastian Labuschagne, a Qualified BEng (Hons) Automotive Engineer with hands-on experience across automotive systems, manufacturing, renewable energy, process optimisation and building management services. I enjoy turning complex problems into practical, efficient solutions using CAD, simulation, and data analysis, guided by Six Sigma and 8D problem-solving to deliver robust, scalable results. In cross-functional teams I lead with a collaborative approach and a focus on practical, measurable improvements across design, testing, prototype and production environments. I'm a hands-on engineer who thrives on designing and implementing solutions that are sustainable and efficient. I aim to communicate clearly, train colleagues, and produce transferable documentation to support licensing, production, and continuous improvement initiatives.

Sebastian Labuschagne

I'm Sebastian Labuschagne, a Qualified BEng (Hons) Automotive Engineer with hands-on experience across automotive systems, manufacturing, renewable energy, process optimisation and building management services. I enjoy turning complex problems into practical, efficient solutions using CAD, simulation, and data analysis, guided by Six Sigma and 8D problem-solving to deliver robust, scalable results. In cross-functional teams I lead with a collaborative approach and a focus on practical, measurable improvements across design, testing, prototype and production environments. I'm a hands-on engineer who thrives on designing and implementing solutions that are sustainable and efficient. I aim to communicate clearly, train colleagues, and produce transferable documentation to support licensing, production, and continuous improvement initiatives.

Available to hire

I’m Sebastian Labuschagne, a Qualified BEng (Hons) Automotive Engineer with hands-on experience across automotive systems, manufacturing, renewable energy, process optimisation and building management services. I enjoy turning complex problems into practical, efficient solutions using CAD, simulation, and data analysis, guided by Six Sigma and 8D problem-solving to deliver robust, scalable results. In cross-functional teams I lead with a collaborative approach and a focus on practical, measurable improvements across design, testing, prototype and production environments.

I’m a hands-on engineer who thrives on designing and implementing solutions that are sustainable and efficient. I aim to communicate clearly, train colleagues, and produce transferable documentation to support licensing, production, and continuous improvement initiatives.

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Work Experience

NPI / Project / Manufacturing / Industrial / Process Engineer at Ceres Power
August 1, 2025 - August 1, 2025
Led manufacturing standards across new product introduction and mass production; supervised technicians during builds; served as the first point of contact for troubleshooting; delivered FATs/SATs to ensure system specs; designed tooling fixtures to improve measurement repeatability and process capability (Ppk/Cpk > 1.33); supported technical sales and customer training; conducted 8D root-cause analyses and implemented corrective actions; authored and maintained SOPs/WIs aligned with PFMEA for prototype and production.
Manufacturing / Process / Industrial / Project Manager at Contract Candles & Diffusers
January 1, 2022 - January 1, 2022
Implemented Lean manufacturing projects to improve efficiency, including reducing wax pouring temperature from 90°C to 60°C and shortening cooling times; designed pumping systems and layouts (P&ID) and calculated friction losses to specify pumps; planned factory layout to optimise transfer and handling; designed and assembled heating tunnels and electrical schematics for high-temperature processes; enhanced energy efficiency and process reliability.
Engine Performance Development Engineer at Ricardo
August 1, 2019 - August 1, 2019
Supported redesign of a 7.2 L diesel engine to 1000 HP and torque over 2000 Nm; validated water injection, ECU calibration, and associated systems; tracked BOM and material requirements to meet budget and schedule; maintained action trackers and coordinated tasks; analyzed oil and particulate emissions using GC, ICP, and TGA to assess engine performance and wear.

Education

BEng (Hons) Automotive Engineering (2:1) at University of Brighton
January 1, 2015 - January 1, 2020

Qualifications

Add your qualifications or awards here.

Industry Experience

Manufacturing, Energy & Utilities, Professional Services, Other