I am an experienced Data Scientist, Machine Learning Engineer as well as Materials Engineer. I have 20+ years’ manufacturing industry process and product optimization and mathematical modeling experiences. Experienced in developing and deploying AI/Machine Learnings models for predictive maintenance, anomaly detection, and process improvement. High proficient with Machine Learning tools and frameworks, including Python, SQL, Tensorflow, Pytorch, Scikit-learn and Azure. I have an exceptional record of success on innovation, problem-solving, efficiency and cost improvement.

Yu (Rich) Zhang, PhD, PEng

I am an experienced Data Scientist, Machine Learning Engineer as well as Materials Engineer. I have 20+ years’ manufacturing industry process and product optimization and mathematical modeling experiences. Experienced in developing and deploying AI/Machine Learnings models for predictive maintenance, anomaly detection, and process improvement. High proficient with Machine Learning tools and frameworks, including Python, SQL, Tensorflow, Pytorch, Scikit-learn and Azure. I have an exceptional record of success on innovation, problem-solving, efficiency and cost improvement.

Available to hire

I am an experienced Data Scientist, Machine Learning Engineer as well as Materials Engineer. I have 20+ years’ manufacturing industry process and product optimization and mathematical modeling experiences. Experienced in developing and deploying AI/Machine Learnings models for predictive maintenance, anomaly detection, and process improvement. High proficient with Machine Learning tools and frameworks, including Python, SQL, Tensorflow, Pytorch, Scikit-learn and Azure. I have an exceptional record of success on innovation, problem-solving, efficiency and cost improvement.

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Experience Level

Expert
Expert
Expert
Expert
Expert
Expert

Language

English
Fluent

Work Experience

Process Engineering Consultant - Advanced Analytics at Stelco
September 1, 2022 - Present
Design, develop and implement ML algorithms/models for anomaly detection, predictive maintenance and process optimization. Lead development of End-to-End ML pipelines to orchestrate the data processing, model development, evaluation, visualization and deployment workflows. Build customized LLM based AI Agents to enable streamlined operation data analysis and automated generation of process insights.
Advanced Analytics Specialist at Stelco
October 1, 2018 - August 1, 2022
Led implementation of Advanced Analytics solutions throughout operating units along with internal subject matter experts and external vendors. Developed internal AI/ML models including BFTLE Agent model, Caster Width Prediction model, HB Mechanical Property Prediction model, etc. Created multiple Corporate PowerBI reports which provide interactive data visualizations and Business and Operation Intelligence capabilities.
Process Development Researcher at Stelco
January 1, 2017 - September 1, 2018
Carried out research for new process developments in the manufacturing operation areas including ironmaking, steelmaking, hot rolling and cold rolling to improve the process efficiency and product quality and reduce cost. Led/involved in developing new Stelco BOF Charge Model, the Data-Driven Blast Furnace Hot Metal Silicon Prediction Model, and the Coal Blend Model.
Staff Metallurgist at THK Rhythm Automotive – St Catharines
October 1, 2016 - December 1, 2016
Led metallurgical/material test functions of the plant Engineering Lab. Led the development of aluminum forging and solution treatment/aging processes. Supported development of micro-alloyed and other steels, optimizing mechanical properties and ensuring manufacturability in hot and cold forming operations.
Sr Quality /Process Engineer at Gerdau Long Steel North America - Whitby
August 1, 2009 - May 1, 2016
Technical support of steelmaking, casting and Rolling Mills processes, and managed disposition of non-conforming materials including Liquid Steel, Billets and Finish Goods. Acted as the subject matter expert on statistical analysis and process modelling. Led/ supported new product development, process improvement and problem solving teams. Instructor of Gerdau Engineer Advanced Training & Management Associates Program.
Process Engineer at Gerdau Specialty Steel Brazil – Charqueadas
January 1, 2009 - July 1, 2009
Technical support to the steelmaking, casting, hot-rolling, forging and heat-treatment process continuous improvement activities. Involved in failure analysis and investigation in operational issues.
Process Engineer at Gerdau Long Steel North America - Cambridge
December 1, 2007 - December 1, 2008
Technical support to the steelmaking and Continuous Casting operations. Assisted in scrap management and operations.
Postdoctoral Fellow at Nuclear Research Group, Queen’s University
January 1, 2005 - September 1, 2007
Computational modelling research on plasticity of Metals. Finite element analysis of twinning in Zirconium alloy at a single crystalline level.
Research Assistant at Queen’s University
January 1, 2000 - December 1, 2004
Researched on developing new generation high strength plate steel for gas transmission linepipe application. Laboratory simulations of industrial thermo-mechanical processing using Gleeble/Dilatometer. Phase field modelling of phase transformation and microstructural evolution in deformed austenite.

Education

Ph. D. in Materials and Metallurgical Engineering at Queen’s University, Kingston, ON
January 11, 2030 - January 1, 2004
M. E. in Materials Science and Engineering at Xi’an Jiaotong University, China
January 11, 2030 - January 1, 1999
B. E. in Materials Science and Engineering at University of Science and Technology, Beijing, China
January 11, 2030 - January 1, 1996

Qualifications

Certificate in Big Data Analytics
January 1, 2020 - December 23, 2025
ASQ Certified Six Sigma Black Belt
January 1, 2017 - December 23, 2025
ASQ Certified Quality Manager
January 1, 2017 - December 23, 2025
North America Champion of 7th Steel University Steel Simulation Challenge - World Steel Association
January 1, 2012 - December 23, 2025

Industry Experience

Manufacturing, Professional Services, Software & Internet