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Hi, I’m Khurram Ahmed. I’m a Mechanical and Composite Design Engineer with 7+ years of experience shaping innovative products for aerospace, automotive, and defense sectors. I enjoy turning complex challenges into practical, reliable solutions through design, testing, and cross-functional collaboration. I’m proficient in CAD modeling, FEA, material engineering, and lean manufacturing, and I thrive when leading teams to deliver safe, high-performance systems on time and within budget.…Hi, I’m Khurram Ahmed. I’m a Mechanical and Composite Design Engineer with 7+ years of experience shaping innovative products for aerospace, automotive, and defense sectors. I enjoy turning complex challenges into practical, reliable solutions through design, testing, and cross-functional collaboration. I’m proficient in CAD modeling, FEA, material engineering, and lean manufacturing, and I thrive when leading teams to deliver safe, high-performance systems on time and within budget.

Khurram Ahmed

Product Designer, 3D Designer, 3D Modeler, +4

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Hi, I’m Khurram Ahmed. I’m a Mechanical and Composite Design Engineer with 7+ years of experience shaping innovative products for aerospace, automotive, and defense sectors. I enjoy turning complex challenges into practical, reliable solutions through design, testing, and cross-functional collaboration. I’m proficient in CAD modeling, FEA, material engineering, and lean manufacturing, and I thrive when leading teams to deliver safe, high-performance systems on time and within budget.…Hi, I’m Khurram Ahmed. I’m a Mechanical and Composite Design Engineer with 7+ years of experience shaping innovative products for aerospace, automotive, and defense sectors. I enjoy turning complex challenges into practical, reliable solutions through design, testing, and cross-functional collaboration. I’m proficient in CAD modeling, FEA, material engineering, and lean manufacturing, and I thrive when leading teams to deliver safe, high-performance systems on time and within budget.

Available to hire

Hi, I’m Khurram Ahmed. I’m a Mechanical and Composite Design Engineer with 7+ years of experience shaping innovative products for aerospace, automotive, and defense sectors. I enjoy turning complex challenges into practical, reliable solutions through design, testing, and cross-functional collaboration.

I’m proficient in CAD modeling, FEA, material engineering, and lean manufacturing, and I thrive when leading teams to deliver safe, high-performance systems on time and within budget.

Skills

3D Design

Autodesk Fusion 360

Product Design

Experience Level

3D Design

Expert

Autodesk Fusion 360

Expert

Product Design

Expert

Language

English

Fluent

Work Experience

Composite Design Engineer at MERAJ Limited

May 9, 2024 - February 21, 2026

Led the design and optimization of composite manufacturing processes for aerospace/defense applications, developing tooling and process improvements to streamline production and reduce material waste. Improved production efficiency and supported delivery of high‑performance composite components.

Design & Prototyping Engineer at AKustoms.PK

January 1, 2020 - Present

Designed and prototyped product solutions, applying CAD/MBD methods to reduce waste, improve manufacturability, and accelerate development cycles. Led cross-functional collaboration on manufacturing and quality initiatives and supported UAV-related demonstrations and evaluations.

Assistant Project Manager at SolunoX Pvt. Ltd.

June 1, 2019 - July 1, 2021

Directed end-to-end project governance by developing detailed project plans, monitoring progress, and managing risks, issues, and dependencies to ensure timely delivery. Produced data-driven reports and dashboards; coordinated client-facing activities and training for smooth project implementation; led Make-Versus-Buy analyses and production layout optimizations.

Composite Design Engineer at Eraj Limited

May 1, 2024 - February 1, 2026

Led design and prototype engineering for composite manufacturing; drove process improvements, reducing material waste, and optimizing resource utilization. Developed and enforced quality standards aligned with aerospace and defense requirements, ensuring regulatory compliance. Led cross-functional collaboration on tooling, maintenance and end-of-line quality assessments to improve vehicle reliability and achieve successful final buyoffs.

Design & Prototype Engineering at AKustoms.pk

January 1, 2020 - Present

Led composite manufacturing design and process improvements, reducing material waste and optimizing resource utilization. Drove continuous improvement through CAD modeling, prototyping, and cross-functional collaboration on tooling, maintenance and end-of-line quality assessments, ensuring vehicle reliability and successful final buyoff. Prepared client-facing technical presentations including UAV launch systems and evaluated capital equipment and production layouts to support growth.

Composite Design Engineer – UAV Manufacturing at ZGI Robotics Pvt. Ltd.

June 1, 2018 - May 1, 2019

Directed end-to-end production governance; performed root cause analysis on structural defects and implemented corrective actions; developed composite tooling, molds, and fabrication jigs; supported continuous improvement initiatives; ensured compliance with aerospace and defense regulatory standards.

Assistant Project Manager at Solonox Pvt. Ltd.

June 1, 2019 - July 1, 2021

Directed end-to-end project governance by developing and maintaining detailed project plans, monitoring progress, and managing risks and dependencies to ensure timely delivery. Improved manufacturing efficiency, reduced costs, and supported proactive maintenance programs; coordinated cross-functional team activities, client engagements, and onboarding new processes.